Vertical Machining Centers
Five VMCs from BFW, SNT, Cosmos and Global, up to 12,000 RPM.
Machinery & Infrastructure
The Manufacturing Infrastructure Behind Our Tooling
Precision mould making requires the right combination of machining, electrical-discharge processes, grinding and inspection.
Equipment List
Machinery Available
Machining, electrical-discharge, grinding and measurement equipment installed at Satya Moulds.
- 5 ×Vertical Machining Centers (VMC)BFW, SNT, Cosmos and Global
- 1 ×CNC Turning MachineTakisawa, Taiwan
- 1 ×WirecutElectronica
- 2 ×EDMEcoline & Oscarmax
- 2 ×Surface Grinders
- 1 ×Cylindrical GrinderPrisudh
- 1 ×LatheHMT
- 1 ×Vision Measuring MachineATQ
- —Precision Measuring InstrumentsVernier calipers, height gauges, bore gauges, slip gauges, pin gauges, low-force vernier calipers
EDM
Oscarmax S43OS ZNC and Ecoline ZNC 435.
Wirecut
Electronica Spring Cut, 400 × 300 × 250 mm.
CNC Turning
Takisawa CNC turning machine, Taiwan, plus HMT lathe.
Grinding
Two surface grinders and a Prisudh cylindrical grinder.
Vision Measuring Machine
ATQ VMM, 200 × 200 × 200 mm measurement size.
Machining
VMC Machines
Five Vertical Machining Centers cover mould plates and components from small inserts to large die bases.
| Machine | Working range (X × Y × Z) | Spindle speed |
|---|---|---|
| BFW BMV 45 | 650 × 450 × 600 mm | 8,000 RPM |
| BFW BMV 65 | 1300 × 700 × 700 mm | 8,000 RPM |
| SNT VL 1050 | 1050 × 610 × 600 mm | 12,000 RPM |
| Cosmos CVM800 | 800 × 500 × 600 mm | 12,000 RPM |
| Global DCM 2012 | 2000 × 1300 × 1200 mm | 12,000 RPM |
Electrical Discharge
EDM & Wirecut
Electrical-discharge machining for cavity detail, ribs, sharp corners and hardened components.
| Machine | Type | Working range (X × Y × Z) |
|---|---|---|
| Oscarmax S43OS ZNC | EDM | 400 × 300 × 350 mm |
| Ecoline ZNC 435 | EDM | 400 × 350 × 550 mm |
| Electronica Spring Cut | Wirecut | 400 × 300 × 250 mm |
Inspection
Measurement
An ATQ Vision Measuring Machine with a 200 × 200 × 200 mm measurement size supports dimensional inspection of mould and die components.
It is backed by a range of dimensional measuring instruments used through machining and at final inspection.
Discuss Your Mould Requirement
Tell us about the tool you need and we will confirm how our setup supports it.